Dephosphatization
Dephosphatization systems – energy-efficient, environmentally friendly and sustainable
We develop and build systems for dephosphating racked and bulk goods according to individual requirements for worldwide use. Absolute batch separation and maximum energy efficiency included. From loading to unloading, including intelligent automation technology.
Absolute batch separation through dephosphatization – environmentally friendly and resource-saving drum by drum
WMV systems for dephosphating prevent the mixing of components from the loading stage onwards. This means that the material remains permanently in one drum during the entire cleaning process. Batch mixing is therefore avoided. The advantages are obvious: your material is optimally prepared for the subsequent processes, the use of raw materials is minimized and material waste is avoided. Environmentally friendly plus: thanks to the highly efficient cleaning cycle, your consumption of water and media additives is significantly reduced.
Media recycling – through centrifuging and a clever system structure for dephosphatization
WMV systems for dephosphatization work on the basis of WMV centrifuge technology. This avoids carryover of the various media between the processes by centrifuging them after each treatment process. As a result, the media remain in the desired process. Another advantage: the drum can be freely selected in terms of perforation and design. And can be adapted and optimized according to the product and the media.
Efficiency through to drying – saves time and energy
To further increase energy efficiency, the treatment media is returned after each treatment process by centrifuging the media. As the parts to be treated are heated during dephosphatization, they are optimally prepared for the drying process in a WMV centrifuge system: Warm components dry faster, more evenly and therefore without stains during spin-drying. Energy-saving plus: thanks to automated residual moisture measurement. Overdrying is avoided. Your components are quickly, efficiently and optimally prepared for coating.
Energy efficiency –
we get even more out of it
Save time and energy with WMV technology
Increased throughput rate – fast and error-free with WMV automation technology
Sophisticated control systems and easy-to-use barcode scans help to simplify your processes even further in our dephosphating systems. WMV systems for dephosphating select the right treatment parameters and set the right priorities individually and automatically. This means that your system is always working at optimum capacity: You dephosphate more economically, more efficiently, faster – and can integrate your control system into your ERP system at any time, even at a later date.
“Always a winning combination” – modular expansion for greater effectiveness
Our modular plant system enables interaction between the control system and warehouse logistics at all times. The advantage: a master computer automatically analyzes the treatment processes and makes proactive decisions based on the effectiveness of the plant. You can also benefit from our modular system solutions in plant construction when expanding or building new plants for dephosphating:
Whether drums with a diameter of 400 mm up to a diameter of 900 mm: Perfectly adapted to the desired range of parts, we expand your existing system according to the desired throughput capacity.
Dephosphatization systems –
More efficiency module by module
WMV systems for dephosphating ensure the optimum cleaning quality of your components – energy-efficient, environmentally friendly, strictly separated by batch – and with comprehensive service and support before, during and after system construction.
WMV is available for you worldwide
Questions & Answers
How effective is your system at dephosphating and washing components or bulk goods?
WMV systems for dephosphatization are highly effective. Thanks to WMV centrifuge technology, impurities are completely removed without leaving any residue. Fully automated and using the latest technology, components are optimally cleaned for subsequent processes in hardening shops and coating systems – and washed with minimal use of energy and chemicals.
Can WMV systems for dephosphatization be adapted to our specific production requirements?
The modular WMV plant construction system enables specific adaptations to be made to existing plants at any time. From manually operated small systems to fully automated system solutions, we can adapt systems for dephosphating and cleaning components to individual requirements – even retrospectively, in the tightest of spaces and with connections to downstream processes.
Which materials can be dephosphatized and washed in your systems?
You can clean a wide variety of components in our systems. These include components made of steel, stainless steel, copper and brass. This ensures maximum flexibility in just one system.
Do you have questions about our dephosphatization systems?
We would be happy to advise you on our systems for dephosphatization
